Ranger Laser Instructions

Hardware

RANGER III 600×380 24″x15″ Laser Desktop

  • Precision: 0.01mm , resolution: 0.05mm
  • Y axis travel: 380mm
  • Speed: 600mm/s for X during engraving
  • Woodcutting: up to 1/2 inch
  • Support: AI, SVG, PDF, DXF, PLT, DST, DSB, UD5, BMP, JIF, JPG, PNG etc
  • Application supported: CorelDRAW, AutoCAD, Illustrator, Inkscape, and more 

https://lightobject.com/ranger-iii-600×380-24×15-laser-desktop

Software

The software used for the Ranger laser is LaserCAD, its a free software for PC. A few of the computers in the workroom have LaserCAD installed. The native file format for LaserCAD is pwj5. You can design for the laser in Adobe Illustrator, Corel, Canva, Affinity or any other graphic design program. Save as SVG or DXF.

Power

The laser machine has multiple on/off switches on the bottom right side.

  • Big red is the emergency, twist to reset to on
  • Power for the laser tube in the red rocker switch
  • Silver circle button is machine power.
  • There is a master power switch at the very back right.
  • Be sure the coolant unit, next to the computer is on. (Laser wont run without it)
  • Be sure the laser exhaust is venting correctly.

Select your Material

This machine can cut wood, acrylic, fabric, paper, felt, cork and other similar materials. See lists on the page about the Universal laser for details on what materials you can cut. Place your material on the bed. Note that the bed is not always in a consistent location, that’s why you will set the origin or 0,0 later.

The size of the laser bed is about 16 x 24 inches.

Set the Z-index of the laser

If Z (height) of the laser to the material is not set the laser will not cut as expected. Use the pre-cut piece of metal to focus the Z. Move the bed using the Z button up, closer to the laser, then move it down incrementally until you can just barely move the metal spacer under it. DO NOT push the bed up and crunch the laser with the spacer piece go high then slowly make the gap bigger. Be sure you set the Z-index on top of the material you will cut.

Import or Open your design

Click the File menu and select “Import” option or click the system tool bar icon to find the file saving category. This software support files with the following suffix: AI, DXF, PLT, DST, DSB, BMP, GIF, JPEG, PNG, MNG, ICO, TIF, TGA, PCX, JBG, JB2, JBC, PGX, RAS, PNM, SKA, and RAW.

The native file format is .jpw5 – DO save your file in that format so that you can print it again and don’t need to go through all the settings.

Check out this user manual: https://bosslaser.com/wp-content/uploads/2022/02/Download-HP-LaserCAD-Manual.pdf

Cut Settings

Always test your materials before you run the job. Know that if you test cut settings at the top left, where the laser is most powerful it will be slightly less powerful at the bottom right.

The program lets you select objects and sort by color. Each color uses different cut settings. The parameters are:

  • Cut – burns all the way through the material separating it.
  • Engrave – goes right to left to top to bottom back at forth burning an image into the material.
  • Engrave and Cut – burns an image or design and then traces a line around it to give a smooth edge.
  • Power – the intensity of the laser, from 1% to 100%
  • Speed – set in Millimeters per Second
    • CUT: Up to 380mm/s for cut
    • ENGRAVE: Up to 600mm/s

Color Settings

You can set the mode, speed and power per color and arrange layers in the order in which you want them to cut. Engrave first, cut last.

Common Cut Parameters for Our Materials

Copied from Pines Peak Library District (Source)

75 watt Epilog Helix Suggested Material Settings
MaterialDPI/Freq.Speed & Power
Acrylic
Photo Engraving300 DPI90s 40p
Text/Clipart Engraving300 DPI90s 60p
Text/Clipart Engraving600 DPI90s 55p
Cutting 1/8” (3 mm)5000 f25s 100p
Cutting 1/4” (6 mm)5000 f15s 100p
Cutting 3/8” (9.5 mm)5000 f5s 100p
Cutting Note: Adjusting the standard focus distance so it is closer to the lens by about .030” (.762 mm) will produce better edge quality on 1/4” acrylic and thicker. Two passes may produce better results and allow for cutting through thicker materials. There are two types of acrylic: cast is better for engraving (creates a frosted look when engraved) and extruded acrylics are better for smooth-edged cutting.
Alumamark
Engraving300 DPI90s 20p
Engraving600 DPI90s 10p
Anodized Aluminum
Photos/Clipart300 DPI90s 35p
Photos/Clipart600 DPI90s 30p
Text600 DPI90s 40p
We find when engraving anodized aluminum, text appears best at 600 DPI, but photos and clipart can be engraved with great detail down to 300 DPI.
Cork
Engraving300 DPI90s 30p
Cutting500 f25s 30p
Cotton
Engraving300 DPI90s 10p
Denim
Engraving300 DPI90s 15p
Fleece
Engraving150 DPI90s 15p
Cutting2500 f25s 5p
When engraving fabric, try changing the graphic to 80% gray and use the Jarvis dithering pattern for the best results. Every fabric you are cutting will need to have adjusted settings – find a small swatch of the fabric you can test first.
Glass
Engraving300 DPI35s 100p
When etching glass, try changing the graphic to 80% gray before engraving and using the Jarvis dithering pattern. You can also diffuse heat by covering the glass with a thin sheet of dish soap.
Leather
Photo Engraving300 DPI90s 20p
Text/Clipart Engraving600 DPI90s 30p
Cutting 1/8” (3 mm)500 f30s 60p
Mat Board
Engraving400 DPI70s 60p
Cutting500 f20s 30p
Bottom-up engraving is suggested for mat board etching.
Marble
Photo Engraving300 DPI90s 35p
Text Engraving600 DPI90s 45p
Every marble is very different for settings. Start low and increase the power with a second run if you haven’t used that marble before.
Painted Brass
Engraving300 DPI90s 25p
Engraving600 DPI90s 20p
Plastics
Engraving300 DPI90s 20p
These settings work well with many plastics, including plastic phones and covers. Even one color plastics can achieve a great look when engraved.
Plastic (2 Layer Engraveable)
Engraving300 DPI90s 60p
Engraving600 DPI90s 50p
Cutting 1/8” (3 mm)5000 f30s 70p
Rubber Stamps
Engraving400 DPI50s 100p
Engraving600 DPI60s 100p
Cutting100 f40s 100p
Stainless Steel w/Cermark
Engraving600 DPI45s 100p
Twill
Cutting2500 f50s 25p
Wood
Photo Engraving600 DPI60s 100p
Clipart/Text Engraving600 DPI50s 100p
Clipart/Text Engraving300 DPI45s 100p
Deep Engraving600 DPI30s 100p
Thin Veneer500 f30s 9p
Cutting 1/8” (3 mm)500 f45s 100p
Cutting 1/4” (6 mm)500 f25s 100p
Cutting 3/8” (9.5 mm)500 f12s 100p
When cutting wood, multiple passes may allow cutting of thicker materials. You can readjust the focus between passes down to the center point of the cut for the best results.